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11 October 2008

RF Design Verification

Hardware performance characterization early in the design cycle is preferable, and can begin before modem software is available. Projects saddled with repetitive prototype testing are instances where RF design verification and test automation are important.

By Brian Senese
RF hardware performance is critical when designing communication systems that rely on digital signal processing for the demodulation of information-bearing signals. Hardware performance characterization early in the design cycle is preferable, and can begin before modem software is available. Projects saddled with repetitive prototype testing, followed by preproduction batch measurement, are instances where RF design verification and test automation are important. Ideally, test procedures should be developed independently from the design effort, and are best executed by a nonpartisan resource, which is a machine when automated. In contrast with manual testing, automation eliminates boredom, and enhances test accuracy. It also encourages timely results, which can hasten projects defined by aggressive deadlines.

Handset receiver
The receiver depicted in Figure 1a is modeled after a Global System for Mobile Communications (GSM) handset and consists of an amplification chain and signal sources section containing all local oscillators. Signal sources provide the signal base used in the downconversion process. The digital signal processor (DSP) then demodulates the resulting baseband information. Three stages of filtering are critical for the reduction of noise, and are a necessary step for the improvement of receiver performance. First, the front-end filter attenuates RF energy outside of the RF-receive band that extends from 935 MHz to 960 MHz. Next, at an intermediate frequency (IF) of 71 MHz, the IF filter attenuates unwanted frequency components generated during the initial downconversion. Finally, the desired signal is further filtered using a passband filter with a bandwidth of 400 kHz. At baseband, and resident within the DSP, a finite impulse response (FIR) digital filter with a bandwidth of 200 kHz is implemented (prior to attempting demodulation).

Receiver operation is managed using two control parameters: the tuned frequency of the agile local oscillator (LO), and the receiver gain level as adjusted by the automatic gain control (AGC) circuitry. By setting the agile LO to an appropriate frequency, say 1,011 MHz, energy within the chosen channel (f 0 = 940 MHz) is amplified first before being downconverted, centered at 71 MHz. The IF section amplifies the signal in accordance with the programmed gain. The filter then attenuates all downconverted energy falling outside of its 400 kHz bandwidth. The second downconversion stage brings all signal energy to baseband, and separates quadrature bit streams for digitization by an analog-to-digital (A/D) converter. The remaining discussion assumes this model.

Sensitivity
Receiver sensitivity is a term used to describe the minimum signal level that the system can successfully demodulate. Sensitivity levels for mobile cellular equipment are typically in the area of -104 dBm. Factors governing receiver performance are numerous and include:

  • Receiver gain
  • Front-end amplifier performance
  • LO noise
  • DC offset as presented to the A/D converter.
Receiver gain must be adequate, and requires that one be cognizant of baseband response. One must also be aware of the A/D converter dynamic range and input signal swing while RF signals are at the sensitivity level. Dynamic range, which is governed primarily by the AGC, must be capable of handling a wide range of RF signal strengths, presenting the A/D converter with adequate signal levels. These levels should be large enough to use at least one half of the range made available by the device.

A source of internally generated noise can be traced to the first RF amplifier. Poorly selected components with high noise figures degrade performance by burying low-energy signals in the noise that they themselves create.

The sources section, especially the agile LO responsible for tuning to the frequency of interest, suffers from inherent 1/f noise and can generate unwanted frequency components. Dirty power supply lines running into the sources section can accentuate phase noise as well. Further, the voltage-to-frequency relationship of the voltage-controlled oscillator (VCO), as shown in Figure 1b, has a typical S-shaped curve. Fringe frequencies tend to be susceptible to noise. Temperature serves to shift this curve either to the left or to the right, placing the non-linear portion of the curve at a voltage/frequency point. This position offers very little control over frequency as a function of input voltage. This is shown where V 1 moves to V 2 in Figure 1b. Phase noise and frequency stability are also associated with the integrity of the power source. A noisy or varying power source can increase phase noise and can also pull the generated frequency, resulting in a slight detuning of the receiver, which in turn degrades sensitivity.

The second downconversion process, separating the I and Q channels, can introduce DC offset and affect the A/D conversion. Component mismatches can negatively impact the demodulation capability of the DSP. ASICs are often used for downconversion, eliminating problems with unbalanced or mismatched components, which cause differences in baseband signal output (such as the I signal being larger than the Q signal).

Many factors can potentially degrade receiver sensitivity. External effects, such as temperature and input voltage variations, can aggravate the situation. However, sensitivity can be measured early in the design cycle to provide an early warning in cases of receiver design deficiency.

Receiver sensitivity is defined as the minimal amount of desired signal energy that can be adequately demodulated. For instance, a specification may indicate that at -104 dBm, the receiver shall not experience more than 5%-bit error rate (BER). Verification is straightforward — transmit a known bit sequence to the receiver, demodulate the transmitted bit stream, then compare the demodulated version with the transmitted sequence. When software is unavailable to support this model, a secondary method can be used to estimate system performance.

A signal-to-noise (S/N) ratio measurement at baseband can be taken while presenting the receiver with a signal at sensitivity. If the resulting ratio exceeds that specified by theory for a given bit error rate, the hardware is considered satisfactory.

Figure 2a depicts the information required to calculate a carrier to noise (C/N) figure (used as an estimate for S/N ratio), and is based upon the double-sided spectral response at baseband. Two distinct signals make up this response: noise (N), which is characterized by a hump centered at 0 Hz, and the continuous wave (CW) stimulus at f 0 + 150 kHz. Noise is band-limited by the IF filter and is amplified in the receive chain. CW is presented to the receiver front end, offset from the tuned frequency by 150 kHz, and at sensitivity. CW enjoys the benefits of amplification, yet falls outside of the 200-kHz bandwidth, which is eventually imposed upon the signal by the DSP. Noise power within the 200-kHz bandwidth can be delineated by markers provided by the vector signal analyzer (VSA). By measuring the total baseband noise power and the power of the CW reference, a C/N figure can be determined. Figure 2b illustrates the theoretical probability of error for a Gaussian minimum shift keyed (GMSK) signal, with which the measured C/N is now compared. From this graph, a BER of 5% requires that a S/N ratio of at least 7 dB be presented to the A/D converter from the I and Q channels.

Figure 2c illustrates the setup used to measure receiver sensitivity. All connections are made to the necessary test equipment via an IEEE 488 bus for automated control. Because this is prototype hardware, a means of target control is required. In the setup shown here, the receiver center frequency and gain are set using special test harness software running on an independent computer. The use of a “translator” provides a control interface between the main computer and the computer configuring the target hardware. The translator converts data from a serial port into data that will be accepted by a keyboard input port.

This test configuration is fully controllable and easily automated. Using it, the previously mentioned temperature and voltage effects on RF hardware performance can be measured. Deviation in performance can also be noticed over frequency.

Blocking
Blocking performance of a receiver is a measure of its ability to retain sensitivity while rejecting strong interference. Spectral components in the environment, such as adjacent channel activity, are not solely responsible for desensitizing the receiver. Internal frequency components are equally to blame for accentuating noise power in the baseband.

A primary mechanism through which extraneous signal energy is transferred into the baseband is the signal mixing process. Although filters are in place to remove unwanted signal energy, trace amounts of energy still exist and end up being presented to the mixer, either from the sources section or the RF path. Com- binations of signals can very easily mix and generate unwanted frequency components that eventually make their way as noise into the baseband.

Receiver selectivity, or in-band blocking, is one cause of baseband noise. Receiver selectivity deals primarily with mixing internal frequency byproducts, originating within the sources section, with very strong external RF signals, which fall within the range of frequencies serviced by the receiver. Receiver spurious response (or out-of-band blocking) measures receiver performance when the receiver is bombarded with signal energy outside of the receive band. Receiver spurious response is another cause of baseband noise.

In-band interference is mainly attributable to LO performance. Figure 3a illustrates the single-sided spectrum of a typical LO. A secondary frequency component offset by 200 kHz can exist. This secondary frequency component is the result of the input comparator frequency signal leaking through the comparator (see Figure 1a ). This 200-kHz signal is used by the comparator to generate an error voltage to be filtered and used to control the VCO. The loop filter tends to reduce this component if the bandwidth is sufficiently small. On the other hand, reducing loop bandwidth can inhibit or significantly degrade lock acquisition time. Assuming that a 200-kHz component is present, this component can mix with incoming RF signal energy above and below the tuned center frequency ( f 0 ), introducing interference in the baseband.

A different measure of performance is that of spurious response, or the receiver’s ability to manage frequency components outside of the RF receive bandwidth. The agile LO often has harmonic components (2nd, 3rd, 4th harmonics of the fundamental) associated with it, which are strong enough to generate byproducts by way of the mixing process. LO harmonic components can easily mix with incoming RF energy. For example, if the agile LO is tuned to 1,011 MHz, the 3rd harmonic of the agile LO may appear at 3,033 MHz at a level of 65 dBc with reference to the fundamental. Introduce this frequency to an RF signal at 0 dBm positioned outside of the receive band at 2,962 MHz, and interference problems result. Although attenuated significantly by the RF filter, some interfering energy still makes it to the mixer. The mixed byproduct of both LO and RF signals appears at IF, passes through the IF filter, and is amplified greatly, thereby degrading receiver performance. Many other spectral components appearing with the LO, such as the 13-MHz reference, can increase the number of interfering frequencies to which the receiver is sensitive.

A concern unrelated to internally generated frequencies is that of image frequencies in the RF. The image refers to a frequency that appears on the other side of the agile LO. For example, if the receiver is tuned to 940 MHz, the agile LO will be centered at (940 + 71) MHz. The image resides at ([940+71]+71) MHz, and when downconverted within the receiver, generates an IF of 71 MHz, introducing interference. Because these factors can desensitize the receiver, comprehensive test coverage is a very important activity.

Blocking performance can be assessed by measuring receiver sensitivity while applying interference to the receiver’s front end. Degradation in C/N at specific interfering frequencies is an early warning that receiver blocking performance may be a problem. This is not necessarily cause for alarm. In the land of GSM handset testing, blocking is recognized as a difficult test to pass. Hence, a limited number of blocking requirement failures are tolerated.

Figure 3b depicts a practical test setup and adds two frequency generators to the common test setup of Figure 2c. One generator provides the CW reference required to determine carrier power. The other generator provides a source of strong interference, and is preferably a frequency synthesizer, since this type of equipment typically has very good noise performance. In-band testing can be done by setting the frequency synthesizer to selected interfering frequencies that are likely to cause problems in the baseband. Out-of-band measurements are somewhat tougher, since the test equipment can cause erroneous readings. Interfer- ence power can be as high as 0 dBm. At such high power levels, the noise floor from the interference generator can be relatively high as well, possibly trailing off to a steady -120 dBm. This sideband noise (as shown in Figure 3c ) can be amplified by the receiver and downconverted to baseband, effectively increasing N. One way to prevent this problem is to insert a narrowband notch filter tuned to the center frequency (f 0 ) between interference and combiner, to remove the noise component.

Intermodulation
Intermodulation distortion comes in several forms. For narrowband communication systems, the most important type is called the 3rd order intermodulation product. Two strong frequency components can mix within the front end low-noise amplifier (LNA), generating unwanted frequency components that are then downconverted to baseband. Rejection of intermodulation products is a measure of LNA performance. The difference between the level of receiver sensitivity (-104 dBm) and interference signal strength where the intermodulation is beginning to degrade system performance, represents, in dB, a measure of intermodulation rejection.

Figure 4a depicts two strong signals, (f 1 and f 2 ), which produce two additional components, (2f 2 +f 1 and 2f 1 +f 2 ), when combined within the receiver LNA . If the newly-created frequencies were to fall within the tuned center frequency of the receiver, they would be downconverted to baseband, increasing the noise components. This additional noise would ultimately degrade system performance.

Typically, signal strengths of the interfering signals are presented to the receiver at -50 dBm, with the desired reference signal set at sensitivity (or slightly above). Sensitivity measurements can be taken while applying interference at frequencies conducive to generating an intermodulation product at the receiver’s tuned frequency (i.e., one signal is at f 0 +200 kHz, the second is at f 0 +400 kHz). Figure 4b shows the test set- up for this measurement.

Automate the works
Automation of these and many other types of tests can be painless, and the payback is substantial when large numbers of repetitive tests are executed. System integration is a prime candidate for automation, since RF tests have to be run several times before results are conclusive when performance does not meet specification. When regression-testing new hardware and batch-testing preproduction units, automation is also useful. Once software is made available on the target, the test system can be modified to use this additional demodulation capability.

There are factors to consider when developing an automated test system. Care in designing test duration is important, as test execution time can balloon (given that mechanics of automation is trivial when compared to test case design). One may become engrossed in automated test development, only to find that after running through all frequencies, temperatures, and voltages, a particular test would take days to complete. As a direct result of the many support tools available such as HPVee, Labview, and LabWindows, it is easy to develop automated routines. Automation hardware is readily available, because IEEE 488 instrument control is commonplace. One tip worth mentioning: if the test equipment you are using comes with preset capability, use it. Complex instruments are best set up by calling presets that can be created outside of test automation, then stored in instrument memory. Instructing the instrument to recall the desired configuration is far easier than configuring the equipment during test execution.

There are instances when the 488 bus can not be used. Digital I/O, serial I/O, PC control, workstation control, or any proprietary interface running a protocol are some examples. Surprisingly, lesser-known companies tend to have unique products, such as the product used in this tester (the serial-to-keyboard converter). Skepticism should be kept at bay when integrating such components, as they work well and make complex test systems possible.

Once the system is assembled and test algorithms have been developed, calibrating the system to ensure measurements are made accurately becomes critical. Typically, leaving areas in the automation program that allow the user to enter calibration factors, (such as cable loss or device insertion loss or gain), is recommended, as doing so provides two benefits. First, program development does not have to remain incomplete until calibration data is known. Second, calibration data does change over time as the result of replacing a component in the setup.

Completing the test system allows test execution to take place 24 hours per day. Such large amounts of unattended testing requires that results be recorded and stored. Again, the test software supports a variety of storage formats — from placing data into a text file to writing it into Excel or a database. Placing raw data (with pass or fail verdict) into a spreadsheet may be preferable, since data can be graphed easily. In this format, performance trends can be identified, and sensitive areas where performance margins are small can be easily detected.

When tests fail, it is convenient to conclude that the unit is deficient, sending the design team off into debug heaven. Before declaring hardware failure though, make sure that the environment is not to blame. Development labs are predisposed to spectral pollution, as stray, intermittent RF energy can be generated from any number of sources. With the current cellular or PCS bands, signals abound. A shielded room goes a long way toward preventing such problems, and can be as small as a child’s metal lunch box (properly grounded).

Resistance is futile
Hardware verification is best accomplished by an independent test engineer with a strong background in RF. It can also be worthwhile to invest in automation. There is no doubt that manual hardware testing can be interesting and educational the first time around. However, repeating the same test 500 times quickly degrades into mind-numbing, torturous labor (what one might consider a form of penance). It is unnecessary to endure this type of tedium. Test systems can be developed quickly, paying for themselves many times over by conserving rare engineering resources, increasing test coverage, running test scenarios around the clock, and uncovering hard-to-detect hardware deficiencies early in the design cycle.

Brian Senese has contributed towards the development of several wireless communications systems and has worked for companies such as Nortel, Lucent Technologies, PCSI, Uniden, and, most recently, ADC Telecommunications. He has a masters degree from the University of Western Ontario and can be reached at bpsdsp@incom.net.





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